Senior Global Process Safety Engineer Job at Stepan Company, Elwood, IL

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  • Stepan Company
  • Elwood, IL

Job Description

The Sr. Global Process Safety Engineer has a close connection to the sites with focus on the execution of Stepan’s initiatives to enhance Process Safety performance. This role provides technical expertise, has a holistic view of the plants capabilities and opportunities, and oversees Process Safety programs.

Process Safety Management

  • Support sites with Stepan standards and procedures implementation and maintenance
  • Provide feedback and training on new standards
  • Participate in RAGAGEPS by external committees (API, NFPA, CCPS)
  • Provide Process Safety expertise in reactive chemistry including emergency venting and safe handling of flammable liquids and combustible dusts
  • Help sites implement OSHA PSM by sharing best practices, identifying regulatory gaps, and proposing solutions/tools to address them

Compliance and Auditing

  • Participate in OSHA PSM, EPA RMP and internal audits
  • Provide technical support in PSM/RMP closing recommendations
  • Lead closure of critical findings and ensure solutions meet safety requirements

Training and Development

  • Provide input to the development and review of the annual training program (PHA participant training, PHA leaders training, Sulfonation, Reactive Chemistry, etc.)
  • Act as trainer and support training execution

Incident Investigation

  • Lead incident investigations for Type III Process Safety Incidents or Types I and II incidents with high potential or high complexity
  • Ensure timely closure of recommendations and thorough root cause analysis

Risk Assessment

  • Perform quality check on PHAs led by others ensuring comprehensiveness, solid basis, and adherence to CORP-32 – Process Hazards Analysis Standard and good practices related to the execution of PHAs (Hazop and LOPA)
  • Engage contractors for Quantitative Risk Assessments
  • Promote the use of CORP-54 - EHS&S Risk Identification and Assessment to ensure proper communication of risks throughout the organization

Continuous Improvement

  • Foster a culture of continuous improvement in process safety
  • Review Capital Project scopes for compliance and support their development

Qualifications

  • 10+ years experience (5+ years’ experience as a Process Engineer, 5+ years’ experience leading process safety management in chemical, refinery, pharmaceutical or manufacturing industries)
  • Experience managing process safety across multiple sites; International experience is a plus.
  • HAZOP leadership and LOPA participation
  • Electrical Classification for Hazardous Locations
  • Participation in Dust Hazards Analysis (DHA)
  • Reactive chemistry and definition basis of emergency venting sizing
  • Flammables and Combustible Dusts Safety
  • PSM Audition process minimally as an auditor
  • Incident Investigation techniques
  • Regulatory aspects of OSHA PSM and EPA RMP
  • RAGAGEPS such as API and NFPA standards
  • Trainer in Process Engineering or Process Safety matters

Preferred Qualifications:

  • Fire Protection Systems
  • LOPA Leadership
  • Safety Instrumented Systems (SIS)
  • Facility Siting and Human Factors Assessments
  • CCPS Risk Based Process Safety (elements implementation, system management)
  • Certified Process Safety Professional (CPSP) or similar certifications

Education

Bachelor’s degree in Chemical Engineering

Pay Range: $100,000 - $150,000

The salary range for this position is determined by considering a variety of factors such as skills, experience, qualifications, and the location of the position.

At Stepan Company our comprehensive benefits package includes:

• Discretionary Bonus

• Medical, Dental, and Vision Insurance

• 401K with Match

• Profit Sharing

• Paid Time Off (PTO)

• Short-Term and Long-Term Disability (STD / LTD)

• Dependent Care Flexible Spending Account (FSA)

• Health Savings Account (HSA)

• Paid Parental Leave

• Adoption Assistance

• Reactions – Recognition Program

• Employee Assistance Program (EAP)

Job Tags

Temporary work, For contractors, Flexible hours,

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